Augmented Reality

For Intuitive

Operator Support

01. About Us

The ARIOS project aims to enhance sustainability and efficiency of manufacturing processes by maturing and integrating Augmented Reality (AR) technologies.

Key Objectives:

ARIOS develops intuitive AR interfaces, AI algorithms for real-time feedback and support of multiple AR devices based on a user-centric design.

Target customers include manufacturing firms seeking to optimize their processes and industries looking for innovative training solutions.

02. Challenges

ARIOS aims to address the inefficiency, inconsistency and error-proneness in manufacturing processes.

AR can reduce assembly errors and improve training efficiency creating a more intuitive and effective working environment.

Current training methods are outdated and lack real-time guidance, leading to increased production times and quality issues.

Addressing this challenge will significantly enhance productivity and quality in manufacturing operations.

03. Project Solutions

The ARIOS AR-based solution provides real-time guidance and AI-driven feedback for manufacturing process execution via:

Multiple intuitive AR interfaces
Multi-User Support
Real-time monitoring of the process

Solutions are applied and validated on applications for manufacturing of composite parts, setting up of AM machines and traditional assembly processes.

Composite parts manufacturing

TRYGONS will utilize the ARIOS solution under a complex boat assembly process. More specifically, human operators are responsible for the assembly (lay-up) of composite parts, positioning and installation of cables, as well as welding operations. ARIOS will provide a human-centric solution based on Augmented Reality, where tools, such as headsets and projectors, will be used to provide to operators detailed instructions during this complex process execution. In addition, operators will be trained and facilitated by overlaying digital objects and data on the real parts for the various assembly tasks. In the end, perceptions on systems (external or embedded in the AR-based tools), as well as AI-enabled algorithms will be used for real-time quality control and process monitoring by multiple users at the same time.

Additive Manufacturing

ARIOS, under the PRIMA use-case, will contribute by enhancing the current process execution of additive manufacturing, by introducing a multi-platform AR-based experience for operator guidance. More particularly, AR tools will be used to guide the operator during the machining phases of the machine, to make the AM process simpler and more intuitive, to inform and warn the operator in a clear
and precise way about the operating procedures and to create an interactive virtual environment for off-line machine training. ARIOS solution will also provide feedback about the quality of the productions and safety of the operator.

05. Value Proposition

Efficiency

Enhance manufacturing sustainability through the introduction of human centric tools in industrial environments by improving assembly efficiency, quality control and operator training.

Sustainability

Foster a more skilled workforce and promote sustainable manufacturing practices across various industries by optimizing resource utilization.

AI-enabled algorithms

Implementation of AI algorithms and use of vision systems enabling real-time information and feedback of the process towards in-situ quality control and process monitoring.

Operator support

Allowing real time support and consequent training of heavy machine operators the use of complex machinery and production processes will be improved reducing in parallel workplace accidents.

04. Consortium

Teaching Factory Competence Center

Teaching Factory Competence Center (TF-CC) is oriented on providing education and innovation services to the manufacturing industry. The competence center is focused on enabling the knowledge exchange between academia and industry and on creating added value for the services and products of manufacturing companies by promoting innovative technology and research activities performed by academia. For this scope, the TF-CC provides a set of Learning Services and Innovative Technical Services to their customers aiming to Interdisciplinary learning, research & experimentation and to exploit research results towards industrial applicability in pilots.

University College Dublin

UCD’s Laboratory for Advanced Manufacturing Simulation and Robotics (LAMS) has experience in the areas of (1) modelling and simulation of manufacturing processes with particular emphasis on assembly and robot-based tasks realizing Industry 4.0 technologies, (2) manufacturing operations management focusing on production planning & control, modelling and simulation of manufacturing systems, inventory management etc., and (3) supply chain management, emphasizing on the configuration, modelling and simulation of dynamic manufacturing and supply networks. UCD-LAMS will be engaged in various aspects of the Activity such as software development, and validation, learning path design, and pilot implementation and dissemination.

Santer Reply SpA

Santer Reply operates with its Business Unit Concept Reply in the area of applied IoT since 2009, leveraging on 10 years of experience in design, development and engineering of mobile devices. Thanks to international industry relationships from the REPLY group, Santer Reply is able to consult their industrial customers providing sensor scoping, end-to-end advanced engineering services, edge/fog computing and large deployment of IoT-enabled digital platforms for business transformation in almost any field from energy to buildings, healthcare, logistics, manufacturing, finance & banking, telco & media, automotive etc.

TRUGONS S.A.

TRYGONS S.A. is a pioneer composite parts manufacturer that utilizes state-of-the art technologies for the design and fabrication of large and complex reinforced plastic parts focusing on mass production. The company offers products’ development from their inception and design up to their final materialization and market entry. The company uses 2000m2 manufacturing facilities, utilizes advanced in-house industrial equipment, has acquired record breaking achievements – including low vessel weight and fuel-consumption – and, most importantly, holds thorough composites materials know-how. TRYGONS has manufactured products for a number of industries.

Prima Additive S.r.l.

PRIMA ADDITIVE S.r.l is part of the Prima Industry S.p.A Group, world leader in the production, marketing, and sale of industrial machinery for metalworking, founded in Based in Italy, Prima Additive develops, manufactures, sells, and distributes industrial systems for applications of Additive Manufacturing in metal. Prima Additive’s product portfolio includes the two largest laser technologies on the market for metal 3D printing applications. Powder Bed Fusion and Direct Energy Deposition solutions. The company develops additive manufacturing both through strategic partnerships and through innovative solutions.

05. News

Upcoming Product Presentation Workshop on July 2nd 2025| 10:00–12:00 (CET)

06. Contact us

Teaching Factory Competence Center

Mail: [email protected]

Phone: +30 2610 525 256

Address: Papandreou & Miaouli St. Interchange 4